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Shape-Shifting Aligners May Be the Future of Orthodontics

West Virginia University is testing a new thermoplastic aligner material that uses shape memory technology to move teeth more efficiently. These advanced, customizable clear aligners promise the comfort, convenience, and precision today’s patients and clinicians demand.

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Dental professionals seeking to enhance orthodontic outcomes without compromising esthetics or comfort may soon have a powerful new tool: shape memory thermoplastic aligners. Researchers at West Virginia University School of Dentistry, one of only three United States institutions testing this innovative technology, are exploring how heat-sensitive materials could elevate the performance of clear aligners to rival traditional metal braces.

Unlike conventional plastic aligners, which have limitations in precision and force, these next-generation aligners exhibit a “memory” that enables them to return to a pre-set shape when warmed. This thermoplastic softens in hot water, making insertion easier, and then firms up at oral temperature to guide tooth movement. It also adheres more effectively to tooth attachments, improving retention and movement accuracy.

In addition to performance benefits, the technology offers logistical advantages. Dental offices equipped with specialized three-dimensional printers can manufacture aligners onsite, reducing turnaround time and offering a more responsive treatment experience. This in-office production model also allows for real-time customization, including varying thicknesses for specific movements.

Collaborating with WVU’s engineering school, researchers are modeling biomechanical behavior and stress responses to refine treatment planning. Click here to read more.

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